At present, biopharmaceutical companies are increasing their digital transformation and intelligent upgrading. Jiangsu Haifei Biological Technology Co., LTD. (hereinafter referred to as: Haifei Biological) is committed to the biosynthesis and manufacturing of natural compounds. Its smart factory project covers an area of about 70 mu, with a total construction area of about 31,000 square meters. After completion and operation, it will have an annual production capacity of 5,000 tons of glucosamine, 2,000 tons of astaxanthin and 30 tons of hyaluronic acid biological products.

Based on the “135 customer value innovation model” and years of industry precipitation in the field of biomedicine, Haifei Biological chose to join hands with Zhongfeng technology to jointly create a complete smart factory construction plan and land process, realize the fine production control of Haifei biological smart factory, and help the production process automation (PA) and enterprise operation automation (BA).

The whole process of factory production management is automated and intelligent

At the beginning of the project construction, the overall business and manufacturing process sorting is the most critical. In order to build a fully automatic fermentation pharmaceutical workshop to achieve one-click operation and independent operation of the whole process of batching, disinfection, culture, inactivation, extraction, production, etc., Central control technology provides Haifeibio with a package of automation and intelligent solutions, including distributed control system, formula batch control management system, storage management system, equipment management system, energy management system, safety management system, laboratory management system, manufacturing execution system, to realize the automatic management of factory production execution process, reducing manual intervention and operation intensity. Standardize production to improve product quality.

VMIVME-2210

With the manufacturing execution system as the hub, the whole process control of the factory production process is realized, and the internal and external supply chains are connected. Through the deep integration of manufacturing execution system and formulation batch control system, it helps Haifei Bio-construction process automation of six workshops, including batting, fermentation, ammonia sugar extraction, pigment extraction, tank farm and power. The information system based on lean management allows the orderly adjustment of production, further optimizes the work flow of factory personnel, equipment and raw materials, improves the safety, stability and compliance of the overall production process of the factory, and realizes the traceability of data.

At the same time, the manufacturing execution system also enables the unified management of production and materials, which significantly improves the control and management of the whole plant. After the completion of the project, Haifei Biology will reach a new height of domestic microbial pharmaceutical projects in terms of intelligent production, standardized process management and cost refinement.

Empower intelligent decision making with data

What if information systems cannot connect to each other? What if the data standards of different devices are separated from each other? None of this is a problem for sea flyers. Relying on the technical framework of “factory operating system + industrial APP”, we built a unified data base and digital management of the whole process information for Haifeibio, deeply integrated the in-depth design of process automation, factory weak current system, energy management system, storage system, laboratory management system, equipment management system, EHS system and other on-site subsystems, and broke the information barrier. Effectively break the data island problem, to achieve the whole plant system data linkage and key business system linkage.

“Let data help decision-making” is the direction of building smart factories, turning “data” into “information”, turning “information” into “value”, and then further improving to “knowledge”. Based on the central control “factory operating system + industrial APP” unified data base, Haifei biology unified data source, to ensure the consistency of intelligent factory scheduling and statistics data, plug management loopholes, and through a unified data platform and standardized information flow, with the help of data analysis, timely accurate and effective control of the production and operation process. Further improve the transparency and timeliness of the production process, and ultimately achieve internal state perception, real-time analysis, efficiency improvement, and scientific decision-making.

With the implementation of this project, Zhongkeng Technology will continue to work with Haifei Biology to set a new benchmark in the biopharmaceutical field with the support of “135 customer value innovation model”. Zhongkeng Technology will also continue to deepen the biopharmaceutical industry, create a more perfect and meet customer needs of the overall solution of the industry, constantly improve product competitiveness, enabling the intelligent development of the biopharmaceutical industry.