Ion beam equipment and process solutions

Substitution by localization

Key words: ion beam equipment; Ultra-precision micro and nano machining; Domestic substitution

Shortlisted reasons: Foshan Boton Optoelectronic Technology Co., Ltd. from the source to break through the core technology and key processes, to achieve high-performance ion source and ion beam equipment localization, process application function performance is excellent. For example, in the field of space exploration, the SiC optical remote sensing mirror has a large area of high uniformity and low temperature silver plating; Sub-nano polishing and modification of laser gyro mirror, 5PPM ultra-low loss ultimate index coating; It has been used in sub-nano polishing and modification of ultra-smooth lenses of domestic lithography machine lenses, multilayer nano-coating/etching (molybdenum silicon) of mask plate, ultra-low UV absorption coating and other processes. High-performance ion source products enter the semiconductor field and achieve batch and benchmark customer re-purchase ion source products, helping the semiconductor field characteristic process line application to achieve breakthroughs. At the same time, rectangular RF ion source products have been developed to achieve mass production of ultra-thin and ultra-high precision seed layer films in the field of high temperature superconducting strips.

06Facade maintenance robots on large complex facades

Intelligent operation technology and equipment

Key words: facade maintenance robot; Wall climbing mechanism was created; Process dynamic planning; Intelligent safe operation; Man-machine efficient collaboration

Reasons for shortlisting: Facing the needs of large-scale facade maintenance operations in shipbuilding, petrochemical, wind/nuclear power and other industries, Bihe Bifang Robot (Tianjin) Co., Ltd. focuses on the technical and process bottlenecks in the engineering application of wall-climbing robots, and breaks through key technologies such as the creation design of wall-climbing mechanisms, efficient and high-quality process planning, intelligent perception and safety operation, and man-machine mutual assistance and efficient cooperation. Innovative development of facade rust removal, spraying, inspection robots, to build an intelligent robot facade maintenance operation system covering the whole process of facade maintenance. Robots are now used in Marine, petrochemical, wind/nuclear power and other industries, and to achieve overseas supply.

07Geared towards mass customization

Adaptive reconfigurable flexible control technology

Key words: online process planning; Adaptive motion planning; Automatic programming

Reasons for shortlisting: Shenyang Institute of Automation, Chinese Academy of Sciences, aimed at the problems of offline process planning of mass-customized products, long offline programming cycle of robots and PLC, through the integration of online process knowledge learning and reasoning, adaptive motion planning, automatic programming process control integration, automation architecture, It breaks through technologies such as efficient extraction of unstructured process knowledge, active recommendation of process knowledge, rapid path optimization of robots under complex constraints, automatic generation and conversion of robots and PLC programs, and realizes adaptive reconfiguration of flexible control system of batch customization process, greatly shortening process planning, programming offline adjustment time, and delivery cycle of batch customization. Strong support for mass customized products for the rapid response of the production system needs. This scientific and technological progress has been demonstrated in the elevator industry, and the adaptive reconfigurable flexible assembly system of the upper slab-head has been developed, reducing the delivery cycle of elevator batch personalized customization by 40%. This scientific and technological progress has also been extended to the flexible manufacturing of major aerospace defense equipment.

08Additive manufacturing production line based on 5G+ industrial interconnection

And the application in high-end aerospace equipment

Key words: additive manufacturing production line; 5G+ industrial interconnection; High-end aerospace equipment

Shortlisted reasons: In the face of the current problems such as low effective utilization rate of single additive manufacturing equipment, low level of full process automation, low data value, and weak process control, Beijing Xinghang Machinery and Electrical Equipment Co., Ltd. has integrated additive manufacturing and 5G to build an additive manufacturing production line based on 5G+ industrial interconnection. Through the development of additive manufacturing equipment for multi-cylinder continuous production, adaptive powder cycle feeding system, automatic cleaning of forming cylinder powder based on force sensing compensation, and automatic equipment for the whole process of additive manufacturing production line based on 5G low-delay RGV/AGV logistics and automatic substrate tightening screws based on force feedback, With 5G “large bandwidth, low delay, wide connection” technology, open up automation and information islands, additive manufacturing production line to achieve a full range of equipment, production process, process data collection and information integration. Develop a task-based additive manufacturing production line collaborative control system to realize functions such as 5G edge cloud storage and low-delay printing program delivery, production scheduling, real-time feedback of production status, and abnormal control of production line equipment. The scientific and technological progress achievements have been applied in more than 4,000 products of nearly 10 kinds of aerospace equipment, significantly reducing production costs, improving production efficiency, and improving product control quality.