Intelligent manufacturing upgrade, up and down access to information transmission, data processing is the foundation, but also the key.

Delta helps enterprises develop transformation templates through the method of “data collection + device networking + monitoring and management” to achieve production visualization and transparency.

An injection molding product manufacturer in eastern China plans to upgrade its production line to improve the lack of productivity. In the investigation and evaluation, Delta found that the production line of the 9199-00003-A6210 company is a very representative “island” phenomenon:
• The production equipment has no information communication with the upper management system;
• Production line equipment abnormal condition, maintenance and other records are not perfect;
• Production line production statistics, equipment yield statistics and other statistics still rely on manual.

The architecture network system enables the networking of devices

In response to the needs of customers, Delta has created a set of equipment networking visual management system after rigorous diagnosis and comprehensive consideration of production, so that information is fully smooth.

9199-00003-A6210

• Install smart meters, sensors, temperature controllers, etc., upload production data and equipment operation information in real time;
• Application of industrial Ethernet switch DVP series to build a redundant communication network, so that each production line and the entire production link is connected as one.
• Use industrial configuration software VTScada to establish a digital upgrade monitoring system to monitor the entire process of production.

9199-00003-A6210 01 Distributed integration makes data real-time and accurate

The data from all kinds of production equipment is complicated, which needs to be integrated and sorted out, and Delta’s device networking platform DIALink is used for front-end processing.

02 Real-time classification statistics are clear and orderly

In view of the rapid and real-time needs of the original production output statistics and good waste statistics, the equipment networking system carries out classification statistics by equipment, product, line body, process segment, etc.
• Statistical data are automatically collected and recorded in the system, and the data is detailed, clear and timely; It solves the problems of low accuracy and poor timeliness in the past.
• Managers can also analyze the production situation in detail, improve quality awareness, allocate production time, and achieve more reasonable cost reduction and efficiency.