[Background] From the perspective of manufacturing power, the automobile industry is listed as a strategic competitive industry of the country because of its important position in the national economy and important contribution to economic growth. At present, global technological innovation and economic recovery are increasingly active, and the automobile industry is the most comprehensive and large-scale carrier and platform involving digitalization, networking, intelligence, new energy, new materials, new equipment and other technological innovations, so it has become a representative industry at the industrialization level.

IS210AEPSG1A  As a fully digital enabling platform for industrial collaborative manufacturing, Huohu covers provides the four major processes of stamping, welding, painting and final assembly for the automotive industry, as well as the overall solution of the electrical control cabinet system in the field of powertrain, and is committed to helping the automotive manufacturing production process become smarter and more efficient.

[Case] In order to further reduce cost and increase efficiency, achieve the consistency of electrical control cabinet design and manufacturing, and hope to control product quality from the front end of design, and create a one-stop cabinet manufacturing overall solution through digital means.

Volcanic Lake solutions and benefits

· Front-end electrical design:

Through the introduction of the SKYCORE electrical collaborative design platform of Volcano Lake, the electrical design is integrated with the three-dimensional design, production and assembly process of the control cabinet. In the initial electrical design, especially the pre-assembly in a compact space, as well as the consideration of bending radius and copper bar layout when laying thick cables, interference inspection is realized through three-dimensional layout simulation technology. Make the overall design more reasonable and accurate.

SKYCORE-DFM process prototyping software is used to realize collaborative design, display products more intuitively, optimize the production process flow, simulate the spatial layout in real time, and calculate the line length in real time through the three-dimensional automatic wiring function, so that the line can be rolled off the line before assembly, rather than after assembly. Production workers complete the production of wires by way of on-site comparison. This completely consistent data can greatly improve the overall quality of automotive equipment manufacturing and improve the full life cycle efficiency of the entire electric control cabinet system integration.

· IS210AEPSG1A  Cabinet structure optimization:

In terms of hardware products, Volcano Lake provides HP 10% and HT 16% frame cabinet solutions according to the requirements of the application scenario, which can match the requirements of the automotive production site in terms of function, strength and surface protection. In addition, through further research and discussion on both sides, the process and accessories have been further optimized and adjusted, making the overall cabinet program more scientific, and achieving the purpose of reducing cost and increasing efficiency.

With the full value chain solution of electric control cabinet manufacturing, Volcano Lake combines SKYCORE electrical design software and manufacturing, from design to production, the whole process helps automotive equipment manufacturing to improve efficiency, reduce costs, and green production, bringing visible benefits and value to enterprises. Based on the strength of the volcano lake, up to now has formed a stable cooperative relationship with a number of well-known automotive equipment enterprises, and has been highly recognized by industry partners. Driven by the concept of “carbon neutrality” today, Volcanic Lake will continue to help accelerate the transformation and development of the automobile manufacturing industry, and jointly contribute to the “blue sky and white clouds, green mountains and green water”.