Health grading effective early warning

The equipment health management center realizes the power transmission and distribution loss monitoring of the substation, the intelligent evaluation of the operation status of the control valve, the intelligent comparison of the monitoring data of the rotating equipment, the intelligent output of the equipment maintenance strategy, and the generation of professional monthly reports with one click.

IS230PCAAH1B Based on the characteristic data of ten categories of equipment, Zhenhai Refining and Chemical Equipment Health Management Center has achieved a comprehensive “health examination” of the entire plant equipment, real-time evaluation of the “health degree” of each equipment and the “health index” of each device, and customized a special “physical examination form” and “evaluation value” for the long-term stable operation of equipment and devices.

Based on the effective alarm of the equipment health management platform, the abnormal information is pushed to the relevant person in charge at the first time, ensuring that the equipment failure can be timely confirmed and efficiently handled, and achieving the fundamental transformation of the factory from comprehensive management to precise management.

Intelligent maintenance and precise implementation

At present, Zhenhai Refining and Chemical Equipment Health Management Center can track the life strategy, corrosion monitoring results, inspection and evaluation conclusions and LDAR monitoring data of rotating equipment components in real time. It realizes the comprehensive intelligent management of instrument control equipment from intelligent perception, fault prediction to intelligent maintenance.

IS230PCAAH1B

Driven by “AI+ data”, Zhenhai Refiner successfully applied big data deep learning algorithm and neural network model to re-fit the operating characteristic curve of the equipment, graded evaluation of the operating status, and created a “cockpit” of equipment management. Through accurate management operation and maintenance, the equipment has achieved a leapfrog transformation from preventive maintenance to predictive maintenance. Achieve “no disrepair, but repair”, so that “fine maintenance” continues to deepen and accurately improve.

IS230PCAAH1B In general, the successful application of the equipment health management center highly integrates the integrity management of equipment with the construction of the digital Zhenhai base, realizes the intelligent and accurate management of the health of Zhenhai refining and chemical equipment, and marks the management of Zhenhai refining and chemical equipment into a new stage of “digital + intelligent”. It lays a solid foundation for the company to improve the level of equipment management and improve the operation mechanism under the high-quality development goal, effectively promotes the completion of the “world-class, high-tech, integrated” green petrochemical base of Zhenhai Refining and Chemical industry, and also makes effective exploration and practice for the health management of equipment in the petrochemical industry.

As an important partner of SINOPEC Zhenhai Refining and Chemical Company, Zhongkong Technology will continue to play its advantages in the core technology field, and is committed to providing users with more valuable products/solutions and better services, further promoting the digital transformation process of Zhenhai Refining and Chemical and more industries, and taking a big step towards a more efficient and sustainable future.