Recently, Zhongkong Technology successfully won the bid for the construction project of intelligent safety guarantee system of Zhaogu Coal Preparation Plant of Jiaozuo Coal Industry (Group) Co., LTD. (hereinafter referred to as “Coking Coal Group”). This project is the first multi-dimensional and all-round robot comprehensive application project in the coal scene cooperated by CCOM Technology and Coking Coal Group, and also the first time CCOM technology realizes the collaborative application project of “inspection + operation” multi-robots in the multi-dimensional scenario of the coal industry, fully achieving the integration of diversified robot technology and the specific industrial needs of the coal industry. It brings new value and empowerment to the intelligent, safe and ecological construction of coal preparation industry.

Coking Coal Group is a coal, electric power as the pillar, building materials, metallurgy, chemical industry, machinery and electronics as the backbone, set light industry and tertiary industry as one of the six production bases of anthracite in China. Zhaogu No. 1 Mine is the first large-scale mine built by Coking Coal Group and has leading demonstration significance in the national coal industry.

Coking coal Group

LWN2660-6EG-3BHL000986P7002 01Inspection + Operation

Multi-robot collaboration, build response link closed loop

The traditional coal industry is usually faced with high risk of production environment, high-intensity inspection work and other pain points, how to avoid operational risks, timely detection of potential anomalies, and improve production efficiency are the key construction goals of Zhaogu No.1 Coal preparation plant intelligent safety system construction project. The project integrates various types and multi-functional robots such as belt machine inspection robots, power distribution room inspection robots and intelligent sampling robots, and builds video intelligent analysis platform and alarm and anomaly processing system to form an intelligent coal preparation plant comprehensive system of “man, machine, environment and pipe” multi-system information perception, fusion, dynamic identification, effective early warning, intelligent decision and collaborative control.

LWN2660-6EG-3BHL000986P7002 By placing robot systems in three different scenarios: belt corridor, power room and commercial coal train sampling station, Zhaogu No. 1 Coal preparation Plant realizes all-weather, all-dimensional and fully autonomous intelligent inspection and monitoring of coal operation site, effectively reducing the labor intensity of manual inspection and operation and maintenance costs, and improving the level of safety transportation and management. The intelligent level of inspection and safety management has been improved to meet the actual business requirements of the coal washing plant.

Belt corridor inspection scenario

In the inspection scene of the belt corridor, a complete video intelligent analysis platform and alarm and anomaly handling system are built to identify, alarm and linkage abnormal belt transportation risks in a timely manner, so as to ensure the safe and efficient operation of the coal transportation process.

Coal corridor inspection robot

Inspection scenario for the low-voltage power room

Through the application of the power room inspection robot, the need for staff to directly enter the electrical room for inspection is significantly reduced, and the security risks that personnel may face in the inspection of various types of live operating equipment are effectively avoided.

Low-voltage power room inspection robot

Sampling scenario of coal operation site

Through the application of intelligent sampling robot, it can solve the problems such as the small number of traditional manual sampling points, sample representation, precision and accuracy can not meet the requirements of national standards, and realize intelligent judgment, dynamic sampling, automatic sample making and automatic sample abandonment, and truly achieve the “operation” of coal sampling.