I. Industry background

With the development of Internet, CNC machine tools are widely used. Modern machining to complex, precision, large scale and automation equipment requirements are increasing.

Because CNC machine tool equipment plays a key and core role in processing quality and efficiency, its cost is often quite expensive, so more and more users hope to be able to diagnose and maintain equipment through the Internet, which can reduce the time and cost of maintenance engineers to the site, not only save a lot of manpower and material costs, but also can provide customers with more efficient service, It can also reduce the customer’s losses.

Ii. Program introduction

Donguse Technology through the understanding of customers, the use of 4G/5G industrial router ORC305, according to the specific needs of manufacturers tailored to create CNC machine tool equipment remote intelligent monitoring system, can achieve CNC machinery remote equipment parameter monitoring, system troubleshooting, and online data maintenance functions!

The following is the network topology of the system solution

Field end; The 4G/5G industrial router ORC305 can realize data acquisition, data monitoring, data filtering, data cleaning, data security protection, data storage, data reporting, logic processing.

Transmission end; The data is transmitted to the base station through 4G/5G network, and then uploaded to the cloud server through lnternte to collect and analyze the data of machine tool equipment running state, wear degree of vulnerable parts and electrical control system.

3. Supervision end; The industrial router provides safe and high-speed connection between CNC machine tools and cloud center, and the dual Internet of Things card realizes redundant backup of data transmission link to ensure that data forwarding will not be interrupted, so that engineers can know the operation of CNC machine tools in time, shorten the failure response time and make preventive maintenance plan, saving a lot of manpower and material costs.

Iii. Program and product advantages

•4G/5G industrial router ORC305 dual-link backup: supports link backup and VRRP technology to provide link redundancy for faulty lines;

• Dual-SIM card design: Supports dual-network mutual backup to ensure the continuity of data transmission and provides the option of multi-carrier network

• Real-time alarm sending; Send the on-site alarm message to the remote monitoring SCADA system center and maintenance engineers in the way defined by customers;

• Full industrial design; Built-in watchdog chip supports 7*24 hours of operation, realizing reliable, secure and stable data transmission link for unattended sites.

System characteristics

• Support LTE network, fast and convenient access to 4G/5G network;

• Support automatic redial of network disconnection, fault self-healing, multilevel link detection mechanism to ensure online devices;

• Support firewall function to ensure network security features of the device;

• Realize data acquisition, data monitoring, data filtering, data cleaning, data security protection, data storage, data reporting, logic processing and other functions;

• Full industrial design, high EMC level, IP30 protection level to ensure reliable and stable operation of the gateway in the unattended site;

•4G/5G industrial router ORC305 is equipped with EMC Level 3 protection, stable operation in extreme environments of -40℃ to 70℃, no condensation in 0-95% humid environment, and can easily cope with a variety of harsh industrial environments.