Another batch of electrical cabinets are about to be delivered, and the time limit is getting tighter and tighter. Dozens of layout workers are working overtime in the electrical workshop. Everyone needs to install and complete the wiring of all components on the bottom plate of the cabinet according to the drawings, and constantly repeat wire transmission, wire breaking, wire stripping, crimping… “Is really devastating.

The traditional manual wiring harness processing has obviously been unable to meet the requirements of efficiency and cost for the installation of electrical cabinet of modern equipment. Automatic stripping and pressing machine has become a processing tool to reduce complexity and simplicity. Crimpfix series automatic stripping and pressing machine provided by Weidmuller, a global electrical connection expert, is the integration of this technology. Bring a series of innovative value to the harness processing process of equipment manufacturers.

Wire processing, whether fast and good?

A professional complete set of filter equipment manufacturer in the rapid expansion of business at the same time, the press filter equipment supporting electrical cabinet production has become a “threshold” to meet the market delivery demand — the efficiency and quality of wire processing.

Specifically, because the equipment manufacturer needs to produce a large number of electrical cabinets every year, on the one hand, the workload is huge and part of the project schedule is tight; At the same time, because the design of the cabinet is not standard and the number of electrical connection is not equal, it is difficult to realize the standardized wiring harness processing, which further limits the processing efficiency. At present, in the electrical workshop of the enterprise, the traditional processing method is used, equipped with dozens of workers, each person needs to install all components and complete wiring in accordance with the drawings on the bottom plate of the cabinet.

The wire processing process, including several key actions such as breaking, stripping and pressing, is interspersed in the whole process link that each worker needs to complete. How to improve the speed and quality of this process, so as to achieve both fast and good?

To complex and simple, easy power plate cabinet processing

Weidmiller Crimpfix L series automatic wire stripping and pressing machine to help the equipment manufacturer achieve this goal. As a global electrical connection expert for many years, Weidmuller’s automatic crimping machines are the ideal choice in terms of design flexibility, compatibility, stability, reliability, and efficiency.

Crimpfix L series is suitable for handling this type of medium batch wire task, including several cable specifications conforming to DIN VDE 0295/5, DIN VDE 0281/102 and DIN VDE 0281/103 standards, considering the relatively large processing volume of cabinets. This series of automatic tools is suitable for tubular ends in bulk. With simple operation and setting, the dishing workers can achieve material selection, wire stripping and crimping in one time. The quality is stable and reliable, and it can be easily adjusted for different cross-sectional area wires, and can handle different insulating materials.

In addition, Weidmuller Crimpfix L series automatic wire stripper press in the process of use, no need to change any internal machine mold and parts, its touch screen and menu operation makes the operation easier and save time for the arranger.

In fact, with the continuous rise of labor costs, how to reduce enterprise costs under the premise of ensuring product quality is an important demand of the equipment manufacturer. The optimization of tray processing technology and the use of automatic equipment to reduce labor can effectively reduce enterprise costs. Through Weidmuller Crimpfix L stripping and pressing machine, wire processing can be completed quickly and accurately, which can effectively save processing time and reduce workers’ fatigue while ensuring processing quality, and finally save considerable labor cost.

Through the comparison of benefits before and after the use of the equipment, the use of dozens of Weidmuller Crimpfix L stripping and pressing machine, reduce the processing time of each end from 8s to 1.5s, a total of 4,300 hours of labor, equivalent to reducing several workers and related labor costs every year. In addition, by replacing the traditional U-end relay with Weidmiller tubular end interface board and TERM series relays, the foundation is laid for subsequent standardization of the production process, and the value of the production capacity of the stripping press can be further unlocked — saving an additional 6,000 hours of labor per year.

From stripping press to interface board and TERM series relay, Weidmuller’s wiring harboring and connecting solutions effectively solve the traditional wire processing speed and quality problems, reduce customer costs, and quantitative data analysis table can also provide data support for customer input, so that the innovation value of “avenue to simple” clearly visible.