Guangxi Huayi New Materials Co., LTD. With the close cooperation of the central control technology, the planning and construction system in this stage of the digital factory project of Huayi New Materials has been fully launched recently. The whole project adopts the method of combining planning, design and development and implementation. With the joint efforts of the central control technical team and the owner, the system has been fully launched and put into operation in only half a year. A new benchmark for the construction of smart factories in the chemical industry has been established.

Huayi New Materials Digital Factory is one of the key projects in the implementation of the “Digital Huayi” strategy. The project adopts the advanced technical architecture and application of the “factory operating system + industrial APP” of the central control technology, which greatly promotes the development of Huayi new materials management standardization, production visualization and intelligent decision-making, and realizes the “vertical control, support decision making”. Horizontal collaboration, efficient operation, intelligent interconnection, agile security “overall goal.

Industrial interconnection enables comprehensive business collaboration

The project is based on the “factory operating system + industrial APP” system architecture with mature central control technology, which has a service system for massive data collection, aggregation and analysis, and is an industrial cloud platform supporting the ubiquitous connection, flexible supply and efficient allocation of Huayi new material manufacturing resources.

Relying on the efficient data integration capabilities of the factory operating system and ESB system, the company interconnects with massive industrial equipment, instruments and products, and connects with various information systems of the management level, completing the opening and scheduling management of nearly 200 interfaces of 9 core business systems, and realizing the effective integration of production data, management data and operation data of Huayi New Materials. Break the data silos of DCS, OA, and ERP.

D136-001-007

D136-001-007

Industrial software to make business smarter

Focusing on the core business scenarios, Huayi New Materials Digital Factory has built a series of systems based on the “factory operating system + industrial APP” system architecture, including production execution, energy management, quality management, equipment management, safety and environmental protection, and online monitoring of large units to fully serve all aspects of enterprise production and operation. Enhanced digital production management, supply chain management and operational excellence:

The production control process and form are fully online, which improves the optimization of closed-loop scheduling process and operation efficiency, and greatly improves the overall labor productivity and resource utilization efficiency.
The refined energy control mode has been implemented, which increases the frequency of abnormal energy consumption detection, reduces the omission rate of enterprise energy consumption problems, improves energy-saving measures to improve the realization rate, and is expected to achieve further reduction of comprehensive energy consumption per unit product.
Standardize inspection operation process, standardize field operation and data collection, standardize exception handling, strengthen data analysis, standardize equipment file management, provide scientific work quality assessment, and reduce equipment failures caused by personnel negligence in inspection.
Through the real-time transmission of quality monitoring data, the pre-control of the associated parameters of quality indicators can improve the transmission efficiency of quality detection data and improve the stability of product quality.
It realizes the integration application of video, broadcast, personnel positioning and other technologies, improves the efficiency of emergency linkage, reduces the safety risks caused by personnel negligence, and effectively avoids accidents caused by operational safety risk factors.
By capturing the fault characteristics of key units, the backward fault analysis methods such as eyes, ears and hands can be changed to achieve scientific and accurate diagnosis. Grasp the operation status of the unit in real time, predict the potential failure of the unit in advance, improve the level of enterprise equipment management, avoid major safety accidents, and promote efficient production; Change regular maintenance and post-maintenance to predictive maintenance, reduce the unplanned shutdown of the unit, really get rid of the status quo of insufficient maintenance and maintenance surplus, optimize the maintenance cost of enterprises, and provide effective help for enterprises to develop scientific maintenance plans; Through the online status diagnosis and monitoring system platform, the equipment management and maintenance level of the company’s on-site unit management and maintenance personnel and the overall equipment management level of the enterprise are improved.
Through the highly flexible and intelligent software development architecture of the industrial Internet platform, it can effectively reduce the threshold of APP development and design through the graphical, component-based and modular guided application construction, and provide data analysis and visualization tool set, through the drag-and-drop configuration, help enterprises to achieve “self-service” big data analysis and mining applications in the future.