In a listed company in Yantai, the world’s first fully automated production line of DTRO membrane components is in full operation, and the vast intelligent workshop has reduced labor by 98% and increased production capacity by ten times. For this intelligent connected factory to provide production line interconnection transformation, intelligent control and big data analysis of the overall solution is a Qingdao enterprise – Qingdao Zhengda Heying Intelligent Technology Co., LTD.

Not long ago, Zhengzhenghe won an angel investment of 15 million yuan from individual investors, and its future goal is to cut into the field of environmental protection and occupy a place in the key window period of the rise of the industrial Internet.

The world’s first environmental protection industry

The sudden epidemic has once again highlighted the importance of intelligent manufacturing and industrial Internet.

“In the early days of the epidemic, workers could not come to the factory, so that many enterprises felt the pain point of resuming work, and powerful enterprises were considering intelligent manufacturing based on the industrial Internet.” Zhengda joint win general manager Shi Tao introduced.

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At the beginning of the resumption of work on February 10, when many companies were still distressed that employees could not return to work on time, this fully automated production line of DTRO membrane components, the first in the world in the environmental protection industry, was running at full capacity. Production line daily output of 400 to 500 film components, production capacity than the industry’s common manual assembly method increased by 10 times, labor reduced by 98%, cost reduced by nearly 50%, pass rate reached 99.99%, to solve the problem of product production scale, standardization and transportation.

The main role of employees in this “unmanned factory” is only to sit in the two “strongest brains” of the production command center and the project operation data center. Two to three professional engineers can easily complete the control of the whole life cycle of the product, realize the data management of materials, planning, production, equipment, procurement, warehousing, logistics, etc., and form the full life cycle control of production control, process monitoring, product traceability, and big data analysis.

“The DTRO reverse osmosis membrane column is the core component of the water pollution treatment equipment, and the assembly accuracy is down to the micron level, and the manual inspection time takes 6 minutes even for trained workers, but now the machine inspection takes only 0.6 seconds.” Shi Tao introduced.

In the era of industrial Internet, smart factories put forward higher requirements for traditional automation integration, not only to understand automation, but also to understand information, to provide smart factory/intelligent manufacturing overall solutions. At present, there are many manufacturers in the industry that can provide single digital solutions such as MES, but there are not many companies that can create complete intelligent manufacturing “turnkey” system factories.

In Shi Tao’s words, the biggest feature of Zhengda is that “although the small five aspects are complete”, it has set up six teams of industrial design, electrical control, digital software, big data VR, robotics and vision, laboratory research and development, and has the ability to integrate industrial Internet, big data, digital twins, MES and other technologies into a factory project.