/ ABB Robots seize opportunities, meet challenges /

Robots are generally more flexible than traditional mechanical devices because they can be programmed as needed to perform different new tasks. ABB robot offline programming simulation software RobotStudio® takes this adaptability to a whole new level. RobotStudio has best-in-class virtual controller technology that uses on-screen simulations (or digital twins) to accurately simulate a robot’s movement in a real environment. This allows manufacturers to build, test, and improve robot deployments in virtual environments before making any changes to the actual production line, speeding up actual commissioning, minimizing production disruptions, and significantly improving productivity.

In addition, electronic components are usually very small, and any slight error in the assembly process can have a serious impact on production and production. The excellent precision, repeatable positioning accuracy and stability of ABB robots all contribute to increased productivity, efficiency and yield. This is all thanks to ABB’s TrueMove and QuickMove motion control technologies, which ensure precise and fast production, saving valuable operating time. In addition, these technologies are programmable and synchronized with external devices, making the production process more flexible.

ABB’s pioneering high-speed alignment software provides visual servo technology for six-axis robots, further increasing the speed and precision of production in the electronics industry. Developed specifically for manufacturing in the electronics industry, this advanced technology can reduce the beat time by 70% while increasing the accuracy by 50%, thus demonstrating excellent performance in high-precision assembly, component alignment, workpiece picking/placement with jigs, and part installation applications.

140CPU42402

ABB’s robotics portfolio also includes cleanroom versions with multiple functions that work together to minimize the risk of contamination. The cleanroom version of the robot uses a rugged exterior paint that effectively reduces degradation when exposed to cleaners and is designed to minimize gaps where bacteria can grow. In addition, the clean room version has a dust filter and a fully sealed design to prevent grease, oil and dust particles from contaminating the product. ABB also offers robots with ESD (electrostatic discharge) protection in its portfolio.

ABB offers a range of compact robots that are particularly suitable for the manufacture of small electronic devices, helping to further save space. These include the IRB 1010 robot, which has a maximum payload of 1.5kg and offers a best-in-class repeat accuracy of 0.01mm. After optimized design, this robot is 30% smaller than the previous generation of small robots, the floor area is reduced by 10%, and the body weight is also reduced by more than 20%, making it easier to install in small Spaces to carry out work.

As a leading global supplier, ABB Robotics offers global service support and a complete portfolio of robotics products, application units and function packages designed to simplify and standardize production processes. Support the creation of specific service packs to ensure the highest level of performance, uptime and service life for individual robots, application units or entire production systems. ABB’s global support network of more than 1,300 service experts in more than 53 countries and 100 locations ensures that any issue can be resolved quickly and that customers have access to expert help and service around the clock.