In the industrial system, automobile manufacturing has always been a high energy consumption industry. Due to the complex manufacturing process, the energy requirements are diverse and complex.

An automobile factory mainly produces various types of light, medium and heavy trucks, based on the trend of “carbon reduction, carbon peak”, and the pressure of real energy consumption, the factory continues to transform the factory system with the support of Delta to meet the requirements of green factory certification.

It fully realizes the digitization and intelligence of the factory affairs system and integrates with the intelligent factory.
The energy saving and consumption reduction space can be found by the actual operation data of the equipment, which provides direction support for the next optimization and transformation.
The system saves energy by 20% and reduces the cost of factory personnel by 30%.

Reducing pain points: Equipment energy efficiency is a blind spot

The amount of energy consumed by this automobile factory is large and diverse, and the energy consumption focuses on different regions. For example, the painting process requires a lot of natural gas, steam and water; The welding process consumes more energy such as oil, natural gas and electricity.

The original statistics mostly used manual calculation, which was not extensive enough and accurate. The manager could only roughly know the general flow of energy, and did not manage the energy consumption of a single device, and could not start to alleviate the pressure of consumption reduction.

PCI-4472

Delta Solution: Whole-process thinking monitoring mode

In the era of intelligent manufacturing, data is the basis of upgrading, and the key to achieving accurate monitoring and efficient energy management is the integration of information and data. Delta has developed a data-centric energy system monitoring solution for the future development of automotive production.

Consultant diagnosis: Before the project implementation, according to Delta’s rich experience in plant management system, combined with the process characteristics of automobile manufacturing, analyze and diagnose important energy consumption points, and put forward practical and effective methods.

Design and implementation: For different energy-consuming equipment installation of electricity meters, water meters, sensors and other functional instruments that can collect water, electricity, oil, gas and other energy information; Use the device networking platform DIALink to coordinate energy consumption data, convert it into real-time and effective visual data and upload it to the management system; Relying on the full-function industrial configuration software VTScada, the development of real-time networking and monitoring management system that controls all system equipment.

Strict operation: the enterprise arranges full-time personnel to supervise the operation of the whole factory affairs system in strict accordance with the established methods, and regularly analyzes and summarizes, and puts forward improvement methods.