In the industrial sector, the normal operation of equipment and the safety of personnel are key to production efficiency and sustainable development. This paper will deeply discuss the problem of personnel safety in industrial sites, from the two levels of human error and mechanical failure, put forward the corresponding solution measures and future technical trends.

In industrial sites, the safety problems faced by personnel mainly come from two aspects: human error and mechanical failure. Human error refers to the wrong operation or decision made by the operator due to negligence, inexperience or insufficient training. Mechanical failure refers to the failure of the equipment during operation due to wear, aging or other reasons, which may cause the equipment to lose control or unplanned shutdown.

For human error and mechanical failure, we can propose solutions from the three levels of individuals, enterprises and governments.

Individual level

9200-01-02-10-00 The individual is the most basic unit in the industrial site, so it is vital to improve the safety awareness and skills of the individual. Carry out regular safety training and exercises to familiarize employees with operating procedures and emergency handling procedures, and improve their ability to cope with emergencies. In addition, individuals should develop good work habits, such as wearing protective equipment and complying with operating procedures.

Enterprise level

As the core force of industrial production, enterprises should establish a sound safety management system and norms, and clarify the safety responsibilities of personnel at all levels. Enterprises should strengthen the maintenance and maintenance of equipment to ensure that the equipment is in good running condition. In addition, enterprises can introduce automation and intelligent technologies to reduce reliance on manpower and reduce security risks.

Government level

9200-01-02-10-00 The government plays an important regulatory role in industrial safety. The government should formulate strict safety regulations and standards, conduct regular inspections and evaluations of enterprises, and impose severe penalties for violations. At the same time, the government should increase investment in safety research and training to improve the safety level of the entire industry.

For mechanical failures in industrial sites, in addition to the above solution measures, we can also introduce related mechanical or automation equipment to improve the reliability and safety of equipment. Here are some possible solutions:

Fault warning system: By installing sensors and monitoring systems on the equipment, real-time monitoring of equipment operating status and parameters, such as temperature, pressure, vibration, etc. When an exception occurs on a device, the system alerts the operator to take appropriate measures to avoid the fault or reduce the impact of the fault.

Mechanical protection device: Set up safety protection devices in the dangerous area of the equipment, such as guardrail, protective cover, etc., to prevent the operator from contacting the dangerous part and reduce the risk of accidental injury.

Automatic control system: Through the introduction of automatic control systems, such as PLC(programmable logic controller) and SCADA(Data acquisition and monitoring control system), the remote monitoring and control of the equipment can be realized to improve the operating efficiency and safety of the equipment.

9200-01-02-10-00 Mechanical fault diagnosis and repair system: The use of advanced fault diagnosis technology, such as vibration analysis, oil analysis, real-time monitoring and fault diagnosis of equipment. When a device is faulty, the system can automatically identify the fault type and location, and provide repair suggestions to help operators quickly restore the device to normal operation.

Online maintenance tools and equipment: In order to facilitate the operator to quickly repair the equipment, you can be equipped with online maintenance tools and equipment, such as power tools, pneumatic tools, test instruments, etc. These tools and equipment should have high reliability, ease of use, and security to ensure that operators can safely and efficiently perform equipment repair and maintenance.

To sum up, for mechanical failures in industrial sites, we can take a variety of solutions to improve the reliability and safety of equipment. By introducing advanced machinery and automation equipment, combined with effective management and maintenance measures, we can better ensure the safety of personnel and the smooth progress of production. With the continuous progress of science and technology, more intelligent technologies will be applied to industrial sites in the future to provide strong support for personnel safety.

9200-01-02-10-00 Intelligent sensors and monitoring system: through real-time monitoring of equipment operating status and environmental changes, timely detection of abnormal conditions and early warning, effectively prevent accidents.

Automation and robotics: Replace human labor in hazardous or repetitive tasks and reduce the risk of exposure to hazardous environments.

Data analysis and prediction: By analyzing the historical data and operating status of the device, you can predict potential faults and risks and take maintenance measures in advance.

Virtual reality and augmented reality technology: used for training and simulation exercises to improve personnel’s operational skills and emergency response capabilities.

9200-01-02-10-00 Personnel safety is the primary task in industrial production, must be highly valued and effectively guaranteed. By working together, individuals, businesses, and governments can take a number of steps to reduce the security risks that people face. At the same time, with the continuous development of intelligent technology, we look forward to using more advanced means to further improve the level of personnel safety in industrial sites in the future. People-oriented, build a wall of security, let us work together to escort the sustainable development of industry.